Our Company

MegaFoam Inc. is a full service manufacturer of moulded foam products and protective packaging to the Aerospace, Automotive, Electronics, Defence and Security industries.

MegaFoam’s expertise in program management from concept to production ensures cost effective solutions for your most critical applications.

MegaFoam Inc. is ISO / TS 16949 : 2009 registered.

Moulded Foam Products and Protective Packaging

What We Offer

In House Solutions

Our commitment to service, technical support, diversity, and innovation is proven through our in-house solutions including:

  • Thermal forming and compression moulding
  • Waterjet cutting
  • Die cutting, bonded assemblies & laminations
  • Mold design and manufacturing
  • Complete CAD design services UGNX 10.0, CATIA, SOLIDWORKS
  • Rapid prototyping

Moulded Foam Products

  • Tactical gear: helmet, vest & extremity liners
  • Backpack components: hip belt , back pad & harness
  • Exterior/interior formed gaskets & stuffers
  • Exterior/interior formed seat base sealing components

Protective Packaging

  • Ordnance: Ammunition packaging & container liners
  • Electronic components – ESD
  • Case inserts
  • Expendable / Returnable packaging and kit assemblies

Moulded Foam Components – Part Design, Prototype & Production

Mould Manufacturing via 5-axis CNC

Water Jet Cut, Die Cut Components

Reusable & Expendable Protective Packaging